The increasing demand for smart metering technologies are on the rise with metering equipment for electricity, natural gas and water consumption. Long term durability to resist harsh environments is critical for the accuracy and efficiency of devices. There are also the variables of addressing fire safety of the device and the health concerns when developing metering equipment. Materials include conformal coating, encapsulants, dielectric gels, thermal interface materials, adhesives and sealants
Smart Meter Product Brochures:
Dow Corning Smart Meter Silicone Solution Brochure
Smart meter dielectric gels show a greater durability and better resistance to stress from thermal cycling. These innovative gels offered from Krayden provide excellent self-healing properties. Material will deliver excellent protection against corrosion and thermal-stress damage on electronics for smart water and gas meters.The variety of products can be firm or soft, have enhanced dielectric or mechanical strength and offer resistance to thermal cycling stress.
Dielectric Gels for Gas and Water Smart Meters:
Sylgard 527 Silicone Dielectric Gel Kit | Room temperature or Heat Cure Available in Clear or Red Long Working Time |
Used in Gas and Water Smart Meters |
Dow Corning 3-4150 Dielectric Gel | Transparent Green Fast Room Temperature Cure Very Soft/low Hardness |
Used in Gas and Water Smart Meters |
Dow Corning 3-4207 Dielectric Tough Gel | Primerless Adhesion Fast Room Temperature Cure UL 94 V-1 Recognition |
Used in Gas and Water Smart Meters |
Smart Meter adhesives and sealants are utilized to improve smart meter modules by preventing water and contaminate ingress. Sealants offered by Krayden are self-priming, versatile materials which provide a wide range of vicosities and cure mechanisms to match process productivity needs. They provide high strength and elongation, stress relief, low VOCs and good flammability ratings. Hot mold adhesives are also available for meter assembly. It is specifically designed for water, gas and electric smart meters
Adhesives and Sealants for Gas, Electric, and Water Smart Meters:
Dow Corning 739 RTV | White, Gray and Black 25 Shore A Durometer UL 94 V-1 Recognition |
Used in Water, Gas and Electric Smart Meters |
Dow Corning 744 RTV | White 35 Shore A Durometer High Strength, High Elongation UL 94 HB Flammability Rating |
Used in Water, Gas and Electric Smart Meters |
Dow Corning 748 | White Shore A Durometer Broad Adhesion to Plastics UL 94 HB Flammability Rating |
Used in Water, Gas and Electric Smart Meters |
Dow Corning HM-2500 | Reactive Hot Melt Instant Green Strength Low VOCs Very High Elongation Adhesion to most Metals and Plastics UL 94 HB Flammability Rating |
Used in Water, Gas and Electric Smart Meters |
Conformal coatings are a key factor in smart meter assembly. They are used to protect printed circuit boards (PCBs). These flexible, yet tough products provide excellent adhesion to protect electronics from humidity, contaminates and corrosion. Conformal coatings are well suited to be used in smart electricity and gas meters. They offer excellent flammability resistance, performance properties and process choices.
Conformal Coatings for Gas, Electric, and Water Smart Meters:
Dow Corning 1-2577 | Transparent Abrasion Resistant Shore D Hardness UL 94 V-0 Recognition |
Used in Water, Gas and Electric Smart Meters |
Dow Corning 3-1953 | Solventless Low Viscosity Easy Rework UL 94 V-0 Recognition |
Used in Water, Gas and Electric Smart Meters |
Dow Corning 3-1944 | High Viscosity for Spot Protection UL 746 Flame Resistance |
UseWar, Gas and Electric Smart Meters |
Encapsulants can provide a stronger seal against contaminates for Smart Meters. The materials used need to be flexible while creating a resilient seal of the circuits. Different grades will offer low viscosity, good thermal conductivity, low stress and flammability certification. The two part components are easily mixed and offer processing choices without solvents or cure by-products. These products are well suited to protect sensitive electronic devices from water ingress. Smart Meter Encapsulants provide outstanding protection for even the most delicate electronic devices from contaminates. The extensive range of products available from Krayden have proven highly effective for some of the leading manufacturers of smart meters.
Encapsulants for Gas, Electric, and Water Smart Meters:
Dow Corning Sylgard 160 | Two Part Medium/Low Viscosity Moderate Thermal Conductivity UL 94 V-0 Flammability Rating |
Water, Gas and Electric Smart Meters |
Dow Corning Sylgard 170 | Black Two Part Low Viscosity Mild Thermal Conductivity |
Water, Gas and Electric Smart Meters |
Thermally conductive adhesives are well suited for dissipating heat generated in the electronic circuitry. Heat taken away from the smart meter allows the devices to work more efficiently as well as protecting it from damages caused by high heat exposure. The thermal interface materials offered provide good process efficiency with flowable and nonflowable options. They have good thermal conductivity, flame resistance and dielectric strength.
Thermal Interface Materials for Gas, Electric and Water Smart Meters:
Dow Corning SE 4420 | One Part Fast Room Temperature Cure Good Unprimed Adhesion Efficient Heat-Transfer Capabilities |
Electric Smart Meters |
Dow Corning SE 4486 | White One Part Moisture Cure Semiflowable Good Adhesion |
Electric Smart Meters |
Dow Corning SE 9184 | Nonflowing Enhanced Thermal Conductivity UL 94 V-0 Recognition |
Electric Smart Meters |
Smart meter assembly is key in developing some of the most effective and efficient units available. Long term durability and functionality is dependent on the effectiveness of the materials used to assemble these smart meters. The adhesives, dielectric gels, encapsulants and conformal coatings involved need to withstand harsh environments, thermal cycling, protect electronics from contaminates and much more. Products distributed from Krayden can get the job done. Contact us, and talk to a technical representative about the innovative products available for smart meter assembly.